Why should we select bin above the conveying and screening equipment

Are you complaining the screening and conveying equipment you bought is not durable? Are you worried about equipment bearing capacity if you want to improve the production efficiency? Here we would like to give some tips for you:
No matter vibrating screen or belt conveyor, once they work with other corollary equipment, the joint parts are pretty crucial, the common one is hopper, it is not only because it can store material, but also can reduce the impact to screen mesh when feeding material, and increase the service life. In order to control the feeding rate of hopper uniformly, a electric or a manual gate valve can be added at the bottom of hopper, or a silo vibrator (we call it vibration hopper) to feed the material more uniform or vibratory feeder machine.
For example, one of our customers want a tilt screw conveyor, due to the small capacity, it needs to feed material to conveyor directly, we recommend placing a hopper on the screw conveyor in the purpose of storing material in order to ensure continuous working of screw conveyor and transmission efficiency of the screw conveyor.
During the use of conveying equipment, in order to improve the production efficiency of the conveying and screening equipment), it is necessary to put a hopper above the equipment. This will reduce the worker's labor intensity, the number of workers, the cost production line.

Coal Mine Belt Conveyor:Installation Safety Technical Measures and Matters

1. Please pave the conveyor belt in strict accordance with the belt central line that production department gives. Belt should be paved to make sure flat, straight, and below rollers complete and effective, sweeper should be conformed to the requirements, lining plate of head and tail frame, as well as the guardrail should be complete and reliable.
2. Belt conveyor parts should be transported according to the order of tail frame, middle frame and the head frame, after transporting to the designated location, please put them away as per the transportation order along the roadway.
3. Belt conveyor should be installed according to the order of head frame, middle frame, the tail frame, central line of each pulley belt conveyor should be in a straight line.
4. Belt conveyor parts should meet the requirements, the anchor bolt should be fixed and tighten reliably.
5.All sorts of protection device of belt (Anti-frog protection, speed protection, temperature protection, automatic water spray protection if overheat, deflection protection) after the installation is complete, please test each protection device to make sure they are and sensitive working in good condition. 
6. Please set up a bridge for walking where people go cross the belt conveyor frequently. 
7.The electric switch protection device must be completed which should be sensitive and reliable ,the protection setting values must conform to the requirements, and keep them from water and rain, there should be enough space for walking and repairing, cable should be placed neatly and in order, communication signal should be in good condition, light and sound should be clear and reliable, control signal device should be complete, sensitive and reliable, explosion-proof lighting lamps and lanterns should be installed.
8. Both the head and tail section of belt conveyor must be equipped with two fire extinguishers and fire sand box which is not less than 0.2 m3.
9. Sweeper installation must meet the production needs. Sweeper and conveyor belt surface must contact well to ensure appropriate tightness and uniform contact, please also make sure both the head and tail section must be equipped with a sweeper.
10. In the section that the roadway changes to slope where belt waves easily, to ensure the belt frame transition smoothly, you can by adjust the supporting leg of conveyor.
11.After completing all the installation ,ensure all rollers and the belt are connected in good condition, then you can commissioning the conveyor.

PK Machinery has been exporting belt conveyor, bucket elevator, scraper conveyor, screw conveyor, vibrating screen and other spare parts for many years. We do believe business between our customers and us can develop fast. Any enquiry, please contact us!

Tel:+863735799198

Fax:+863735071699

E-mail:info@pkmachinery.com

Website:www.pkmachinery.com

Highly recommend operation direction graph of steel wirerope in portable belt conveyor

Mobile belt conveyor is a kind of convenient loading equipment with high efficiency. It can move through wheels, at the same time, the lifting height can be adjusted through the lifting device. It is widely used in warehouse, ports, wharf, station, coal yard, construction sites, etc.

portable-belt-conveyor

The belt width and length can be custom-made according to different requirements. However, we usually need to disassemble the mobile belt conveyor during transportation as the packaging volume is larger. Customer will assemble the mobile belt conveyor in local when they receive it. However, the steel wire rope and conveyor belt installation direction is very important in the whole assembly process. Proper installation direction of the steel wire rope and conveyor belt will affect the lifting and running ability directly, in order to show the installation direction clearly, the following drawing drawn by our engineer is for your reference specially:

operation-direction-graph-of-portable-belt-conveyor

What Should You Pay Attention to About the Conveyor Belt with Large Angle?

Why you should pay attention to the belt conveyor with large angle? That almost because the heavily damaged by the belt which is under the overload.And then,this damaged will not only lead to the belt reversal,but cause more seriously accidient like belt broken,frame destroy.In order to avoid more damaged by the conveyor belt with large dip angle,it is necessary to learn the anti-reversal control methods.The following introduction would like to introduce the analysis detailedly.

Are you still using the capture device method to avoid this destory by the overload?You may find that it doesn't have a better real effect.Today we will show you a fresh way which you should pay attention so much.

With the anti-reversal control method,it’s better for you to adopt unidirectional rollers.

1.     When the belt goes up, the rollers will rotate accordingly

in this case, friction between upper belt and rollers is rolling friction.

2.     When the belt is breakage and upper belt goes downward slide, the rollers will not do reverse rotation

on this occasion, friction between upper belt and rollers is sliding friction. 

And then,in this way can it realize breaking.

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, Vibrating screen, Bucket elevator, Screw conveyor, and Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

Henan Pingyuan Mining Machinery Co., Ltd 

Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 

Tel: +86 373 579 9198

Fax: +86 373 507 1699

Email Address: info@pkmachinery.com

Official Website: http://www.pkmachinery.com/

The Features of the Fixed Belt Conveyor

Fixed Belt Conveyor is a friction drive conveyor transported materials continuously. Belt conveyor machine comprises the rack, conveyor belt, pulley, rollers, tensioning devices, driving unit and other components. It not only conveys material, but also can cooperate with various industrial equipments to form a rhythmic transport line.

Belt conveyor is composed by two endpoint pulleys and a closed conveyor belt.  The pulley that drives conveyor belt rotating is called drive pulley or transmission drum; the other one–only used to change conveyor belt movement direction–is called bend pulley. Drive pulley is driven by the motor through reducer, and conveyor belt dragging relies on the friction drag between the drive pulley and the conveyor belt. The drive pulleys are generally installed at the discharge end in order to increase traction and be easy to drag. Material is fed on the feed-side and landed on the rotating conveyor belt, then rely on the conveyor belt friction to be delivered to discharge end.
Especially for the long distance belt conveyor can transport bulk materials or bagged goods, such as stone, sand, coal, concrete, cement, gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, corn flakes, carbon black, component/part, etc.

The Features and Advantages are as follows:
Features:
1) Long distance
2) Easy maintenance 
3) Steady operation
4) Convenient loading and unloading
5) Wide applications

Advantages:

The advantages of belt conveyor are 

   1.Large conveying capacity

   2.Long conveying distance

   3.Low horsepower compared with other types of conveyor

   4.Low cost of operating and maintenance

   5.Stable performance and reliable operation

   6.High universality and easy maintenance

   7.Labour saving

   8.No product degradation during conveying process

   9.Conveyor can have changes in elevation (horizontal, inclined or combination)

   10.Weight belt section can be added for continuous product weighing

   11.Belt conveyors can pivot at one end allowing the discharge to be moved over an arc (radial stacking).

Failure Analysis of Belt Conveyor Components

In the process of operation, failure of belt conveyor is inevitable, here PK Machinery will analyze the cause of belt conveyor failure.
1.Belt doesn’t rotate 
After start-up of the belt conveyor motor, the belt of drive pulley idles and slips, belt can’t rotate, this failure is caused by insufficient belt tension, improper adjustment of tension device, overlong length, overloading start-up, coal piled in the tail part of belt conveyor.
2. Belt is easy to break 
It is due to the large belt tension loose joint, poor quality of belt buckle, belt using for a long time, poor maintenance of belt, the solution is to tighten tension device, lower the tension ,change the new belt in time and strengthen the maintenance quality.
3. Reducer occurs abnormal sound.
The reason is due to the larger gap caused by serious wear of bearing and gear or screw is too loose, the solution is to replace the bearing, adjust the gap and repair or replace the whole reducer.
4.Reducer heats up too fast.
The reason is because of too much oil, poor heat dissipation performance, speed reducer is buried in coal pile, the solution is to adjust oil amount and remove the coal.

5.Reducer oil leakage.
The reason is due to the damage of sealing ring, the connecting surface of reducer is not uneven, the bolt is too loose, the solution is to replace the sealing ring, tighten the connecting surface and the bearing cap bolts.

 

6.Roller doesn’t rotate.
It is because of the damage of roller bearing, when coal powder enters into the roller sealing ring on both sides, it will be blocked and not rotate which makes the roller bend due to the large stress. The solution is replacement roller, reduce the height of discharging point and the landing point, or use the shock-proof roller at the landing point.

belt conveyor for raw material in cement plant

Fixed/ stationary/ long distance/ overland/ heavy duty belt conveyor is continuous material handling equipment for loading and unloading material horizontally or aslant such as bulk material, lump material, and package goods.
Fixed conveyor belt consists of transmission device, frame, conveyor belt, pulleys, rollers, tensioning device, sweepers, hopper, gathering sill, etc.
Stationary conveyor belt is widely used in mining, metallurgy, coal, power plant, port, etc.

Thank you for your watching.

Web: www.pkmachinery.com
Email: pk@pkmachinery.com
Tel: +86-373-5799198
Fax: +86-373-5071699